Recent laboratory work to explore chlorine-induced high temperature corrosion

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    This paper summarizes some recent laboratory work at Åbo Akademi to explore the mechanisms of high temperature corrosion induced by metal chlorides. Chloride-induced high temperature corrosion was investigated by using two different methods: 1) Differential Thermal Analysis combined with Thermal Gravimetry (DTA/TG) for powder samples; and 2) one-week exposure tests in a tube furnace for steel plate samples. With the first method, the influence of eight different chlorides (BaCl2, CaCl2, KCl, LiCl, MgCl2, NaCl, PbCl2 and ZnCl2) on the accelerated oxidation of pure, metallic chromium at elevated temperatures (400°C, 500°C, 550°C and 600°C) was studied. Selected samples were also studied and analyzed with a scanning electron microscope equipped with an energy dispersive x-ray analyzer (SEM/EDXA). With the second method, the corrosion tendencies of solid KCl and K2CO3 were compared by exposing an austenitic 304L steel to the salts for a week at three different temperatures (500°C, 550°C and 600°C). The exposures were carried out both in dried air and in moist air with a water content of 30%. Cross sections were prepared from all the plate samples and studied with SEM/EDXA. The extent of corrosion and the elemental distribution were determined, and the corrosion products were identified.

    The DTA/TG-results indicated that KCl, LiCl, NaCl and PbCl2 accelerated the oxidation of chromium. LiCl reacted only at 600°C, whereas the other three mentioned chlorides reacted at temperatures above 500°C. The presence of chlorine was not solely sufficient to cause accelerated corrosion, for with some chlorides no corrosion could be detected even at the highest temperature.

    In the exposure tests, both salts were found to be corrosive. Generally, the formed oxide layer thickened as the temperature rose. In the case of KCl, the corrosion was more severe under dry conditions, whereas in the case of K2CO3 the corrosion was more severe under wet conditions. The structure of the oxide layer formed was similar for both salts: the outermost iron oxide layer was followed by an oxide layer containing chromium, iron, and nickel, followed by a nickel-rich region before the bulk metal.
    Original languageUndefined/Unknown
    Title of host publicationEuropean Corrosion Congress 2011 (EUROCORR 2011)
    Editors N/A
    PublisherSwerea KIMAB
    ISBN (Print)9781618394125
    Publication statusPublished - 2011
    MoE publication typeA4 Article in a conference publication
    Eventconference; 2011-09-04; 2011-09-08 - European Corrosion Congress 2011 (EUROCORR 2011)
    Duration: 4 Sept 20118 Sept 2011


    Conferenceconference; 2011-09-04; 2011-09-08


    • Chloride-induced corrosion
    • High-temperature corrosion
    • Potassium carbonate
    • Superheater materials
    • Thermogravimetry

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