Morphological and chemical differences within superheater deposits from different locations of a black liquor recovery boiler

Roland Balint*, Markus Engblom, Jonne Niemi, Daniel Lindberg, Timo Saarinen, Jaakko Rautala, Mikko Hupa, Leena Hupa

*Corresponding author for this work

Research output: Contribution to journalArticleScientificpeer-review

1 Citation (Scopus)
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Abstract

The effects of two deposit ageing mechanisms were identified by analysing superheater ash deposits from a kraft recovery boiler. Local differences in deposit morphology and chemical composition were identified under the electron microscope. Temperature-gradient-induced diffusion of alkali chloride vapours toward the steel was evident. Two deposit types were identified, based on local chemical compositions: “Type 1” deposits had an innermost porous layer of fine, sintered fume particles enriched in K and Cl, that deposited after homogeneous condensation in the gas phase. “Type 2” deposits formed via sulfation of initially deposited fume particles rich in K and Cl. Thus the innermost layer was enriched in K and S, while concurrently depleted in Cl. Differences in the local first melting temperature (T0) within the innermost regions of the two deposit types were identified. T0 reached a minimum within the innermost region of Type 1 deposits, implying an increased risk for melt formation and corrosion. Whereas for Type 2 deposits, T0 was increased closest to the steel, reducing the risk for melt formation and superheater corrosion. The presented results provide a better understanding of intra-depositional changes taking place after initial deposition, helping assess risks of deposit-related operational problems in the boiler.
Original languageEnglish
Article number126576
JournalEnergy
Volume267
Publication statusPublished - 15 Mar 2023
MoE publication typeA1 Journal article-refereed

Keywords

  • Superheater deposits
  • Temperature gradient
  • Ageing mechanism
  • Local melting behaviour

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