Gradient Recovery of Tungsten, Cerium, and Titanium from Spent W-Ce/TiO2 Catalysts

In this work, a gradient leaching strategy for stepwise extraction of tungsten and cerium from a spent W-Ce/TiO2 catalyst has been developed. Results of a thermodynamic analysis indicated that high-temperature alkaline leaching and low-temperature acid leaching were conducive to the extraction of W and Ce, respectively. The effects of leaching agent type, concentration, temperature, and liquid-to-solid ratio on the leaching rates of W and Ce were systematically investigated. Experimental results revealed that the leaching ratio of W reached 90.92% under optimized conditions of 3 mol/L NaOH, 100 °C, 1 h, and a liquid-to-solid ratio of 20:1 for the alkaline leaching in the first stage. The leaching ratio for Ce reached 91.96% under optimized conditions of 1 mol/L H2SO4, 50 °C, 2 h, and a liquid-to-solid ratio of 12:1 for acidic leach in the second stage. The leaching ratios of titanium and aluminum were limited to 1.76% and 4.42%, respectively, indicating that >90% of these elements were virtually undissolved during the two-stage leaching process. The final leaching residue after the two-stage leaching contained >91.88 wt% TiO2. Consequently, this study not only demonstrated effective separation of W, Ce, and Ti, but also provided an innovative solution for the environmentally friendly treatment and resource utilization for spent W-Ce/TiO2 catalysts.