Control of fully electrified heat pump assisted distillation process by flash vapor circulation

Chengtian Cui, Xiaodong Zhang, Meng Qi, Anton A. Kiss

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Abstract

This study investigates the dynamics and control of a fully electrified heat pump assisted distillation system based on the flash vapor circulation (FVC) concept. The proposed configuration enables complete electrification without auxiliary steam. Two control structures are developed and evaluated in Aspen Dynamics under ± 20 % disturbances in throughput and composition. The first structure CS1 employs single-end temperature control with fixed reflux ratio and demonstrates satisfactory performance in most cases. However, it shows minor deviations in product purity under large composition changes. To address this, a second structure CS2 incorporates an additional composition controller to adjust the reflux ratio, achieving improved purity regulation and energy flexibility. The results confirm the dynamic feasibility and controllability of FVC-based distillation, supporting its integration in future sustainable and flexible separation systems.

Original languageEnglish
Pages (from-to)450-460
JournalChemical Engineering Research and Design
Volume220
DOIs
Publication statusPublished - Aug 2025
MoE publication typeA1 Journal article-refereed

Funding

This work was supported by the National Natural Science Foundation of China (Grant No. 22208154) and Natural Science Foundation of Jiangsu Province (Grant No. BK20220348).

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